Coating centre in Dortmund.
Thermico's coating centre , ZfP Dortmund
A system consisting of
- refined powder materials – systems technology developed specifically for that material – process control adapted to the specific material.
Our own laboratory conducts the analyses to verify the coatings.
*Processes applied: *
- HVOF
- nanoHVOF® more info here
- atmospheric plasma spraying
We operate four robot-based coating chambers.
All chambers are equipped for internal and external coating.
Two chambers are equipped for internal HVOF coatings using rotating spray gun technology (RMTU).
A mobile Accuraspray G-3C system to measure particle temperature and velocity may be used in all chambers, including mobile PFI-s LINSPRAY process monitoring.
Chamber equipment
Chamber 1
- HVOF + nanoHVOF® for internal and external coating applications
- Plasma coating for internal and external coating applications
- Internal nanoHVOF® coating with rotating spray gun featuring RMTU
ABB IRB 4400 robot
Rotary tilting table, fully integrated
Carrying capacity 150 kg
Tilting range 0°-90°
Chamber 2
- HVOF + nanoHVOF® for internal and external applications
- NanoHVOF® for internal coating applications, rotating spray gun featuring RMTU
Fanuc R2000iB/165F robot on 8500 mm traverse axis
Motion units and clamping devices may be combined
Spray bench fully integrated:
Carrying capacity 3000 kg
Clamping range 7000 mm
Component diameter 45 – 1700 mm
Rotary table fully integrated:
Carrying capacity 3000 kg
Component diameter 45 – 1700 mm
Chamber 3
System test chamber
- HVOF + nanoHVOF® for internal and external coating applications
Rotary table:
Carrying capacity 2000 kg
Component diameter 45 – 1500 mm
Chamber 4
- HVOF + nanoHVOF® for internal and external coating applications
Fanuc M20iA robot
Rotary tilting table fully integrated
Carrying capacity 150 kg
Tilting range 0°-90°
Clamping range 1200 mm
Chamber 5
- HVOF + nanoHVOF® for internal and external coating applications
KUKA RC 30/51 robot
Linear axis 6000 mm with X-; Y-; Z-axis
Rotary tilting table
Carrying capacity 150 kg
Tilting range 0°-90°
Spray bench
Carrying capacity 150 kg
Span width 6000 mm
Rotary table
Carrying capacity 2000 kg
Component diameter 45 – 1500 mm
All process media in our spraying installations are mass flow controlled. Process parameters are specified in recipes and cannot be altered inadvertently. Our Thermico Thermal Spray control software constantly reconciles set and actual values of all media, continuously monitoring the process and making it reproducible.
We convey all powders with our mass flow controlled CPF2 powder feeders featuring scales and display units. They are suitable for feeding standard and ultrafine powders with utmost precision CPF
We select the chemical composition and particle size distribution of powder materials depending on their applications according to customer specifications here.
Please do not hesitate to get in touch with us, we will find a solution for your coating issues.
Contact our coating centre
Marcus Liedtke, Dragan Uskovic
Tel.: +49 (0)231-477307-314 or -315
Fax: +49 (0)231-477307-320
marcus.liedtke(at)thermico.de
dragan.uskovic(at)thermico.de